High performance manufacturing for 
Aerospace, Aircraft, Turbine, 
Medical & Defense 

Equipment & Facilities
Large Format Machining
A Giddings & Lewis VTC-1600 vertical turning center and a RT-1250 horizontal boring mill, installed new in 2006, give machining capacity to 12 feet (3.65 meters) and turning capacity to 6 feet (1.83 meters). Table capacity on both machines is rated at 30,000 pounds (13,600 kilos).

The vertical turning center has live spindles in the c-axis (vertical) and 90 degrees opposed (horizontal) allowing for complete finishing of engine fan cases, pump housings, airframe structures and similar parts in a single set-up.

Both machines have tool probing and part probing. Tool probing increases machine utilization and provides precision from the first cut, as it corrects and modifies tool length and diameter. Part probing updates tool offsets and measures surfaces, diameters, lengths and angles to ensure part accuracy. Probing on both sides of center provides up to four times the probe accuracy compared to probing the radius.



LARGE FORMAT MACHINING SYSTEMS:


VTC-1600 Vertical Turning Center

Ram head with full travel either side of
center and table rotation reversal
provide unparalleled flexibility.
Maximum Swing: 70" (1778 mm)
Height under rail: 79" (2000 mm)
C-axis HP: 100 (75 kW)
Table/chuck speed: 1-500 RPM
Tools: 24
C-axis and 90 degree live spindles
Tool probing & part probing
High pressure coolant
Siemens 840D control

RT-1250 Horizontal Boring Mill

A rugged, precise tool for multi-axis contour
milling, boring, drilling and tapping.
X-axis travel 141" (3600 mm)
Y-axis travel 83" (2100 mm)
W-axis (saddle) travel 79" (2000 mm)
Z-axis (spindle) travel 31" (800 mm)
Spindle Speeds: 1-4000 RPM
Spindle HP: 60
Constant torque: 1226 ft-lbs (1662 Nm)
60 position tool changer
High pressure thru-spindle coolant
Tool probing and Part probing
Siemens 840D control



Equipment & Facilities:      Home      Equipment List
>>Large Format Machining      6-Axis Laser Fabrication      Engineering      Composites
Welding & NDT      Quality Assurance      CNC Machining      EDM Machining
Precision Machining      Inconel & Nickel Alloy Fabrication      Sheet Metal Fabrication


Success is 10% inspiration, 90% last-minute changes. (From a billboard advertisement)


 
This is just so that the search engines can find this page better:
shapes group,aerospace,aerospace structures, manufacturing,CNC,CAD,CAD-CAM,waterjet,water jet, hydrocutting,hydro cutting,TIG,welding,EDM machining, quality control,QA,aircraft,gulfstream,space shuttle, clevis,srb,lcac,turbine, mission critical,kitplane, kit airplane,airplane kit,experimental,airworthiness, cnc,cad/cam,jigs,aviation,4130 steel